The Smart Way to Repair Cracked Windscreens Without Replacement

Cracked windscreens are an unavoidable bane for most vehicle owners. Whether caused by flying debris from a tractor on a country road or the sudden temperature changes of winter, these cracks can often seem like a direct route to an expensive replacement. However, a savvy alternative that saves money and is quick and environmentally friendly is smart windscreen repair.

What is Smart Windscreen Repair?

Smart windscreen repair involves injecting a special resin into the cracked area of the windscreen. This resin is then cured and polished to restore the structural integrity and clarity of the glass. Unlike windscreen replacement, this method does not require the entire glass to be removed and replaced, making it a faster and more cost-effective solution.

Benefits of Choosing Smart Repair

Cost-Effective: The cost is the most immediate benefit of intelligent repair. Replacing a windscreen can be expensive, often requiring hundreds of dollars. In contrast, intelligent repairs can be a fraction of the cost.

Time-Saving: A complete windscreen replacement can take a couple of hours and might require leaving your car at the service centre. Smart repairs, however, can often be completed in as little as 30 minutes. You are also avoiding all the fuss of removing rear view mirrors and toll/parking tags. 

Eco-Friendly: By repairing rather than replacing your windscreen, you contribute less waste to landfills. Due to its layered construction, windscreen glass is not easily recyclable, so repair is a more sustainable option.

Insurance Advantages: Many insurance policies include windscreen repair without a deductible, recognising the cost-effectiveness of this option. It's always a good idea to check your policy to see if it applies.

When to opt for Repair Over Replacement

Smart repair isn't always applicable. Here are a few factors to consider:

Size and Depth of the Crack: Typically, cracks smaller than six inches can be repaired successfully. However, deeper or longer cracks might still require replacement.

Location of Damage: Cracks at the edge of the windscreen or those that obstruct the driver’s view may necessitate a complete replacement due to safety concerns.

Type of Damage: Small chips and bullseye-type impacts are ideal for smart repairs. Complex cracks or those that have spread significantly might be beyond the scope of repair.

The Smart Repair Process

Cleaning: The damaged area is thoroughly cleaned to remove debris.

Preparation: A drill may create a smooth pathway for the resin.

Resin Injection: The resin is injected into the crack or chip.

Curing: The resin is then cured with UV light to harden it.

Polishing: Finally, the area is polished to restore clarity and blend the repair with the surrounding glass.


The next time you find a crack in your windscreen, consider whether smart repair might be an appropriate solution. It's a fast, cost-effective, and environmentally friendly way to extend your windscreen's life without compromising safety. Always consult a professional to assess the damage and determine the best action.

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